Live Condition Monitoring
What equipment does the system work on?
Asset Classes
Solution Capabilities
System Functionality
Real time monitoring functions:
- Sensors & cameras are fitted to the machine which logs data in real time
- Gateway – Gateway is fitted in the operator cab (mini computer & wifi/ gsm radio)
- Data communication – data is sent via underground wifi network, or cellular (GSM)
- Dashboard – dashboard provides real time data on oil contamination
- Alerts – real time alerts as and when oil is contaminated is emailed to the foreman
Real time oil contamination detection
The system detects the following contamination types:
- Water
- Oxidation
- Coolant & Fuel
- Soot
- Metal Contamination
Dashboard Detection of Contamination
Email Alert Notification
BLE Extender for improved signal propagation
Wheel Configuration – Any type of machine
Engine protection Unit
- Real time alert of engine overheating (hooter, amber light, alarm, sms, email, WhatsApp
- Auto engine shut off on exceeding temperature threshold
- Machine can only restart once the temperature drops within operating conditions
- Settings configurable per machine
- Machine run time and GPS tracking
- Cost effective
- Real time cloud management system available as an optional extra
- Integrate data into existing CMS systems
- Save engine failure and associated costs
- Increase plant availability
- Critical intervention to repair engine
Benefits
Improve Machine availability & reliability
Prevent Plant Failure
Reduce Maintenance Costs
Reduce oil drainage events
Prevent Plant Failure
IOT Gateway
- By using an IOT gateway and oil conditioning sensor it gives the client and PF live view of oil conditions on site
- Instant insight to any problems with clients oil on site
- Reduces machine Downtime
- Increases Service Levels
- Extends oil/fuel drain intervals
- Extends Oil Life
- Extends equipment life
- Reduction of Carbon Footprint
Data Is Key
Data is Key to any modern-day maintenance and preventative planning
Data from the gateway is sent to the cloud via either Wi-Fi or Cellular. Time series insight (TSI) is used to process and sort the data into the selected databases, Data is then sent into Power-Bi that displays the data in an easy to use and understandable web-based format (Dashboard ) so that our client can make informed decisions and plan the correct maintenance or take needed actions.
- Oil Condition
- Vibration Detection
- Heat/Thermal Detection
- Level Detection